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Cyclone-25/32 CY 4 Axis (X,Z,C,Y)Request a quote today!

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The CYCLONE-25 is a 4-axis 1.025” (26mm) (1.25” – 32 mm optional) bar diameter sliding headstock CNC lathe without a guide bushing, which facilitates faster setups, greater workpiece concentricity, and superior cutting rigidity over guide bushing Swiss-style lathes. The CYCLONE-25 does not require the use of ground barstock or a guide bushing like the Swiss-style machines must use and the bar remnant is l/4 the wasted length. All of these features represent a significant costs savings when using this machine design. The CYCLONE-25 CNC screw machine configuration also allows for shorter cycle times due to the enhanced rigidity and the ability to aggressively rough-out material and finish with a second tool, all while achieving greater tool life. The CYCLONE-25 can use as many tools as necessary to rough and finish a feature on the workpiece, unlike conventional Swiss machines that are limited by the length of the guide bushing, and must make the rough and finish cut with one-tool in one-pass by micro-feeding the tool. These advantages are particularly evident in work with lower length-to-diameter ratios than when machining using a standard Swiss-style lathe with a guide bushing.

The GANESH CYCLONE-25/32 features 18-tool stations which comprise of a bank of 4-live cross tools, a bank of 3-axial live tools, 6-turing tool stations, and 5-ID tool stations, all in a gang configuration to machine one-sided work complete. Additional cutting tools can be utilized in machining the workpiece by double-tooling the ID-tools stations with dual insert boring bar holders for rough and finish boring, boring and turning, boring and threading etc. with twin insert boring bars.

The CYCLONE-25/32 X-axis stroke is 7.5”, the Y-axis moves 11” for full off-centerline machining capability, and the Z-axis features 6.5” of headstock movement. The full rotary C-axis has 360,000 positions (0.001-degree resolution) for engraving and other complex radial machining details. The 5-station fixed ID gang tooled slide can use 25mm solid bushings or ER-20 collets to hold cutting tools. All of the rotary tooling included with the machine also uses the same ER-20 collets for tool shanks up to ½” (13mm).

The 5292-pound GANESH CYCLONE-25/32 is equipped with a 7.5-horspower spindle motor (10-HP optional) with a 6000 rpm spindle (4,000 RPM Hi-Torque option), and features rigid tapping. The machine incorporates a full-featured PC-based control with program assist for fast and easy canned cycle development for efficient programming at the machine. Standard EIA coding is used to make off-line programming transfer easy using the RS-232 port or the 3.5” floppy disk drive provided for this purpose.

The CYCLONE-25/32 is built using World-Class premium components with Japanese motors and drives from Mitsubishi, Japanese ballscrews and bearings from NSK, and Japanese linear ways from THK. This compact machine comes complete with a parts catcher, and hydraulic chucking featuring a Traub A-25 “True-Length” collet chuck for barstock up to Ψ1.02” (1.25” Optional). A complete line of barfeeders and automatic barloaders for 6’ and 12’ barstock is available for unattended production machining.

     

 Have a specific part in mind?  Need a time study?  Fax a print to our application department (818) 349-7286.

Tools and Axis Configuration

Finance a new CYCLONE-25/32 CY for as little as $1054.75 per month. **
 

AXIS TRAVELS

CNC Controlled Axis

#

4 (X,Y,Z,&C) w/High-Performance C-axis

X-Axis Travel (Vertical Tool)

Inch

7.5” (190mm) THK (Japan) Linear Ways

Y-Axis Travel (Cross Tool)

Inch

11.4” (290mm) THK (Japan) Linear Ways

Z-Axis Travel (Sliding Headstock

Inch

6.5” (165mm) THK (Japan) Linear Ways

C-Axis Travel (Rotational Axis)

Degrees

360 degrees (360,000 radial positions)

 

SPINDLE

Spindle Bore (Usable bar diameter)

Inches

1.023” (26mm) / 1.25” Optional (32mm)

Spindle Speed Range

RPM

100-6,000 RPM (Hi Torque 4,000 RPM Optional)

Spindle Horsepower

HP

5-HP (3.5KW), (7.5 HP and 10 HP Optional)

Spindle Center Height

Inches

38” (965mm)

Rigid Tapping on Main Spindle

 

Yes

Spindle Collet Type

 

Traub A-25 (Traub A-32 Optional on larger machine)

 

TOOLING SYSTEM

Number and size of turning tools

#

6 Tool Stations of ½” or 12mm  (5 stations of 5/8” Optional)

Number of Internal Static Tools

#

5 ID tool stations (25mm bores) for tool bushings/collets

I.D. Tool Bores (Round Shank)

mm

25mm bore for ER-20 collets or split or solid tool bushings

 

DRIVEN TOOL SYSTEM

Number of cross working driven tools

#

4-cross driven tool stations with ER20 collet holders

Number of axial (end working) live tools

#

3-axial driven tool stations with ER20 collet holders

Size of driven tools (round shank)

Inch

ER-20 collet capacity (1/16” – ½”) (1-13mm) diameter

Rigid Tapping with Driven Tools

 

YES

Driven Tool programmable range

RPM

0-6,000 RPM – stepless speed range

Driven Tool HP

HP

1.0 (HP) .75kw (2-HP Optional)

 

AXIS DRIVES

Rapid Travers Rate – X,Y,&Z axis

ipm

708 ipm (18m/minute)

Maximum federate for thread cutting

ipm

236 (ipm (6m/minute)

Minimum Programmable Input

Inch

0.000039” (0.001mm)

C-Axis Resolution

Degrees

0.001 degree (360,000 Radial Positions)

Brushless AC Servo Motor Drive

HP

X = 1.5HP (1KW), Y&Z =.75 HP (.5 KW)

Ballscrew diameter

Mm

25mm double-nut NSK ballscrews

 

SYSTEM REQUIREMENTS

Connected Load Power Consumption

KVA

16 KVA – 42 amps @ 208-240 vac

Pneumatic Requirements

 

80 – 90 psi @ 1 cfm for parts catcher and spindle brake

Coolant Pump Motor/ Tank Capacity

HP

Ύ HP / 25 gallon tank with dual filtration

Automatic Metered Lubrication system

 

3-6cc/15-minute (adjustable lubrication flow rate

 

MACHINE DIMENSIONS

Floor Space – L X W

Inch

83” X 52” (2,100 x 1,320mm)

Machine Height

Inch

75” (1,900 mm)

Machine Net Weight

Pounds

5,292 lbs (2,400 kgs)

 

SPECIFICATIONS AND PRICING IN THIS DOCUMENT ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE!



** Offers subject to change, not combinable with all other offers. Taxes, shipping, handling and other fees apply. Ganesh reserves the right to cancel orders arising from pricing or other errors. Offer contingent on approved credit and subject to terms, conditions, and market rates.