Cyclone-25/32 CY 4 Axis (X,Z,C,Y) The CYCLONE-25 is a 4-axis 1.025 (26mm) (1.25 32 mm optional) bar diameter sliding headstock CNC lathe without a guide bushing, which facilitates faster setups, greater workpiece concentricity, and superior cutting rigidity over guide bushing Swiss-style lathes. The CYCLONE-25 does not require the use of ground barstock or a guide bushing like the Swiss-style machines must use and the bar remnant is l/4 the wasted length. All of these features represent a significant costs savings when using this machine design. The CYCLONE-25 CNC screw machine configuration also allows for shorter cycle times due to the enhanced rigidity and the ability to aggressively rough-out material and finish with a second tool, all while achieving greater tool life. The CYCLONE-25 can use as many tools as necessary to rough and finish a feature on the workpiece, unlike conventional Swiss machines that are limited by the length of the guide bushing, and must make the rough and finish cut with one-tool in one-pass by micro-feeding the tool. These advantages are particularly evident in work with lower length-to-diameter ratios than when machining using a standard Swiss-style lathe with a guide bushing.
The GANESH CYCLONE-25/32 features 18-tool stations which comprise of a bank of 4-live cross tools, a bank of 3-axial live tools, 6-turing tool stations, and 5-ID tool stations, all in a gang configuration to machine one-sided work complete. Additional cutting tools can be utilized in machining the workpiece by double-tooling the ID-tools stations with dual insert boring bar holders for rough and finish boring, boring and turning, boring and threading etc. with twin insert boring bars.
The CYCLONE-25/32 X-axis stroke is 7.5, the Y-axis moves 11 for full off-centerline machining capability, and the Z-axis features 6.5 of headstock movement. The full rotary C-axis has 360,000 positions (0.001-degree resolution) for engraving and other complex radial machining details. The 5-station fixed ID gang tooled slide can use 25mm solid bushings or ER-20 collets to hold cutting tools. All of the rotary tooling included with the machine also uses the same ER-20 collets for tool shanks up to ½ (13mm).
The 5292-pound GANESH CYCLONE-25/32 is equipped with a 7.5-horspower spindle motor (10-HP optional) with a 6000 rpm spindle (4,000 RPM Hi-Torque option), and features rigid tapping. The machine incorporates a full-featured PC-based control with program assist for fast and easy canned cycle development for efficient programming at the machine. Standard EIA coding is used to make off-line programming transfer easy using the RS-232 port or the 3.5 floppy disk drive provided for this purpose.
The CYCLONE-25/32 is built using World-Class premium components with Japanese motors and drives from Mitsubishi, Japanese ballscrews and bearings from NSK, and Japanese linear ways from THK. This compact machine comes complete with a parts catcher, and hydraulic chucking featuring a Traub A-25 True-Length collet chuck for barstock up to Ψ1.02 (1.25 Optional). A complete line of barfeeders and automatic barloaders for 6 and 12 barstock is available for unattended production machining.
  
Have a specific part in mind? Need a time study? Fax a print to our application department (818) 349-7286.
Tools and Axis Configuration |
Finance a new CYCLONE-25/32 CY for as little as $1054.75 per month. **
Product Specification
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AXIS TRAVELS |
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CNC Controlled Axis |
# |
4 (X,Y,Z,&C) w/High-Performance C-axis |
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X-Axis Travel (Vertical Tool) |
Inch |
7.5 (190mm) THK (Japan) Linear Ways |
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Y-Axis Travel (Cross Tool) |
Inch |
11.4 (290mm) THK (Japan) Linear Ways |
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Z-Axis Travel (Sliding Headstock |
Inch |
6.5 (165mm) THK (Japan) Linear Ways |
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C-Axis Travel (Rotational Axis) |
Degrees |
360 degrees (360,000 radial positions) |
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SPINDLE |
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Spindle Bore (Usable bar diameter) |
Inches |
1.023 (26mm) / 1.25 Optional (32mm) |
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Spindle Speed Range |
RPM |
100-6,000 RPM (Hi Torque 4,000 RPM Optional) |
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Spindle Horsepower |
HP |
5-HP (3.5KW), (7.5 HP and 10 HP Optional) |
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Spindle Center Height |
Inches |
38 (965mm) |
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Rigid Tapping on Main Spindle |
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Yes |
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Spindle Collet Type |
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Traub A-25 (Traub A-32 Optional on larger machine) |
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TOOLING SYSTEM |
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Number and size of turning tools |
# |
6 Tool Stations of ½ or 12mm (5 stations of 5/8 Optional) |
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Number of Internal Static Tools |
# |
5 ID tool stations (25mm bores) for tool bushings/collets |
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I.D. Tool Bores (Round Shank) |
mm |
25mm bore for ER-20 collets or split or solid tool bushings |
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DRIVEN TOOL SYSTEM |
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Number of cross working driven tools |
# |
4-cross driven tool stations with ER20 collet holders |
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Number of axial (end working) live tools |
# |
3-axial driven tool stations with ER20 collet holders |
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Size of driven tools (round shank) |
Inch |
ER-20 collet capacity (1/16 ½) (1-13mm) diameter |
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Rigid Tapping with Driven Tools |
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YES |
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Driven Tool programmable range |
RPM |
0-6,000 RPM stepless speed range |
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Driven Tool HP |
HP |
1.0 (HP) .75kw (2-HP Optional) |
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AXIS DRIVES |
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Rapid Travers Rate X,Y,&Z axis |
ipm |
708 ipm (18m/minute) |
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Maximum federate for thread cutting |
ipm |
236 (ipm (6m/minute) |
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Minimum Programmable Input |
Inch |
0.000039 (0.001mm) |
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C-Axis Resolution |
Degrees |
0.001 degree (360,000 Radial Positions) |
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Brushless AC Servo Motor Drive |
HP |
X = 1.5HP (1KW), Y&Z =.75 HP (.5 KW) |
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Ballscrew diameter |
Mm |
25mm double-nut NSK ballscrews |
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SYSTEM REQUIREMENTS |
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Connected Load Power Consumption |
KVA |
16 KVA 42 amps @ 208-240 vac |
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Pneumatic Requirements |
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80 90 psi @ 1 cfm for parts catcher and spindle brake |
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Coolant Pump Motor/ Tank Capacity |
HP |
Ύ HP / 25 gallon tank with dual filtration |
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Automatic Metered Lubrication system |
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3-6cc/15-minute (adjustable lubrication flow rate |
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MACHINE DIMENSIONS |
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Floor Space L X W |
Inch |
83 X 52 (2,100 x 1,320mm) |
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Machine Height |
Inch |
75 (1,900 mm) |
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Machine Net Weight |
Pounds |
5,292 lbs (2,400 kgs) |
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SPECIFICATIONS AND PRICING IN THIS DOCUMENT ARE SUBJECT TO CHANGE WITHOUT PRIOR NOTICE! | Standard Features
- Cross-slide live tooling module. 4-driven cross-working tool stations with ER-20 live tool holders
- Axial-slide live tooling module with 3-driven axial live tool stations and ER-20 live tool holders
- Chip-auger with high angle chip discharge chute to allow chips to drain. A chip cart is included.
- Three ER-20 collet extensions for drilling, tapping, boring, reaming, ID tool stations.
- Parts catcher with two parts collector baskets
- Traub A-25Dead-Length screw machine collet system for barstock up to Ψ 1 diameter
- Set of hand tools for machine operation and a set of leveling pads
- Ύ-HP coolant system with double chip filtration, Barfeed interface
- 3-light machine condition signal lamp and worklamp both provided.
- Choice of spindle motors: High-Speed 6,000 rpm or High-Torque 4000 rpm (Specify)
Options
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MACHINE OPTIONS for CYCLONE CY-25 (1.025 Capacity): |
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Upgrade to 7.5 HP (4,000 RPM Only) Spindle Motor (Must be installed at factory) |
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Voltage Stabilizer, 15 KVA |
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CHIP BLASTER 1000 psi, High Pressure coolant system (inc. installation) |
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ISCAR $2,000 Start up Tooling Package |
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Extra M-Codes (Total of 8) |
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ROYAL Coolant Mist Collector System |
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5C Collet Chuck (Recommended for high concentricity 2nd operation work) |
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Lyndex 5C Collet Set, 61-piece |
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BARFEEDERS for CYCLONE CY-25 (1.025 Capacity): |
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LNS EcoLoad (Limited to 36 length of spindle) |
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LNS Hydrobar 1/4 to 1.025 - Feeds 12 Single bar (with two spindle liners) |
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EDGE 338, Hydraulic Magazine Barfeeder |
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LNS Quick Servo Load |
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Edge Hydrodynamic barfeeder (magazine) |
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LNS Express 332, 1/8 to 1.025 complete package |
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Coolant Adapter (Needed with bar loader) |
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*Barfeeder Installation |
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Spindle Liners |
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Barfeeder Collets |
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DUNHAM Bar Puller System (1 Capacity) |
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MACHINE OPTIONS for CYCLONE CY-32 (1.25 Capacity): |
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Upgrade to 7.5 HP Spindle Motor (Must be installed at factory) |
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Voltage Stabilizer, 15 KVA |
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CHIP BLASTER 1000 psi, High Pressure coolant system installed |
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ISCAR $2,000 Start up Tooling Package |
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Extra M-Codes (Total of 8) |
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ROYAL Coolant Mist Collector System |
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BARFEEDERS for CYCLONE CY-32 (1.25 Capacity): |
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LNS EcoLoad (Limited to 36 length of spindle) |
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LNS Super Hydrobar 1/4 to 1.25 - Feeds Single Bar |
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MTA Quick Servo Load (Limited to length of spindle) |
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LNS Express 332 Automatic Barloader 6 or 12, 1/8 to 1.25 |
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Barfeeder Installation |
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Spindle Liners |
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Barfeeder Collets |
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DUNHAM Bar Puller System (1.25 Capacity) |
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Toolholders for the 5-ID drill/bore tool stations on both 25 & 32mm machines: |
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ID Collet chuck holders ER16, ER20, ER25, ER32, ER40, TG75, TG100 |
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| Price
Web Specials Available Now -- Call 1-888-542-6374
or Email us for Details
Finance a new CYCLONE-25/32 CY for as little as $1054.75 per month. **
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